Smooth Robotics

EXPLORE OUR
RETROFIT KIT

Retrofit plate mounted on the UR control box

Turn Your Manual Power Source Into a Robotic Welding Unit

The RetroFit Kit is an innovative solution designed to bridge the gap between traditional manual welding power sources and advanced robotic welding capabilities. This kit allows you to seamlessly integrate your existing power source with our proprietary SmoothTool welding software, unlocking new levels of precision, efficiency, and automation for your welding processes.

RetroFit

Main Advantages

UR20 with SmoothTool and Abicor Binzel torch

Why Choose the RetroFit Kit?

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Seamless Integration

With its plug-and-weld functionality, it simplifies the integration of any welding power source that utilizes Euro, Lincoln, or Miller connectors.

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Universal Compatibility

Whether you use a Euro, Lincoln, or Miller connector, this kit provides a universal solution to modernize your equipment.

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User-Friendly Setup

The kit is designed for minimal downtime and effortless installation. Simply mount the RetroFit connector plate and connect it to your system.

UR20 with SmoothTool and Abicor Binzel torch

What are its Key Benefits?

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Cost-Effective

Extend the life of your existing power sources by upgrading them with robotic welding capabilities rather than purchasing entirely new equipment.

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Future-Ready Solution

Stay ahead of the curve by adopting a modular system designed to grow with your business needs.

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Enhanced Productivity

Combine the accuracy of robotic welding with the flexibility of manual power sources to tackle high-volume and complex welding tasks.

Upgrade Made Simple

Enhance Your Welding Setup

This kit is ideal for businesses and workshops that:

  • Have manual welding power sources and want to extend their capabilities
  • Need an affordable way to transition to robotic welding without investing in power sources
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  • Require flexibility to work with different types of connectors, such as Euro, Lincoln, or Miller
  • Want to improve welding efficiency while retaining their trusted welding hardware

However, if you are looking for a fully integrated solution, explore all our supported welding power sources here.

Discover

What Is The RetroFit Kit Used For?

Consistency

Automate repetitive welding tasks to improve efficiency and consistency.

Precision

Reduce human error and increase precision in complex welding operations.

Reliability

Handle high-volume production runs with greater reliability and speed.

Communication

Ensure communication between robots and power sources for better control.

Find Out More About Our Complete Solution

Watch this video to see how Smooth Robotics’ welding automation solution can transform your operations!

The Kit

Discover the Complete Solution

with Euro connector

Connector Plate

Custom-designed to fit the UR control box, this plate features connections and sockets for digital inputs and outputs. It comes equipped with two sockets, one for the adaptor and one for the feedback clamp. Additionally, it includes two capped-off holes and cable glands, allowing for extra connections such as fume extraction systems or weld indicator lights.

Connector (Three Variants)

For seamless integration with different welding power sources, there are three connector variants: Euro, Miller, and Lincoln. This ensures a perfect fit while facilitating signal communication between the welding robot and the power source.

Current Clamp

This component attaches to the welding hose or ground cable, delivering real-time feedback signals to the robot. This enhances precision and consistency in welding results.

What Are The Limitations?

While the RetroFit Kit provides significant functionality, it is essential to understand its limitations:

  • The kit can turn the arc on and off and includes a feedback signal to register if there is a stable arc. However, it cannot automatically adjust welding parameters live during operation.
  • Advanced parameter control and communication through protocols are only available with the range of pre-integrated power sources. If you need these features, explore our Power Source Integrations.
  • Some highly specialized or legacy power sources might require further evaluation for compatibility.

Please contact us if you have any questions about your specific connector type.

Components of the RetroFit Kit