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# Smooth Robotics: Founded in 2017, we are based in Odense, Northern Europe’s largest high-tech hub and home to Denmark’s leading robotics, automation, and drone cluster, of which we are an active member.

As robotic welding advanced, we saw an opportunity to make it easier for welders to use collaborative (cobots). That’s why we created SmoothTool — a powerful solution combining software and a programming flange, developed to simplify automated welding and eliminate complex programming, making cobot welding faster and more intuitive.

## Sitemaps
[XML Sitemap](https://smooth-robotics.com/sitemap_index.xml): Includes all crawlable and indexable pages.

## Posts
- [Alstrut at Automation Expo Mumbai 2026](https://smooth-robotics.com/alstrut-at-automation-expo-mumbai-2026/): Automation Expo Mumbai 2026, Asia's premier event for industrial automation, robotics, and smart manufacturing, returns for its 19th edition, bringing together global technology leaders and innovators to showcase the future of automation.
- [Fu Zhuan Steel Accelerates High-Mix Laser Welding with SmoothTool and UR12e cobot](https://smooth-robotics.com/fu-zhuan-laser-welding-with-smoothtool/): Fu Zhuan Steel cut laser welding training time from over a month to just 1–2 days by pairing the UR12e cobot with SmoothTool. Less complexity, more flexibility, and a workforce that can keep up with demand.
- [Cobot Welding & Plasma Cutting at Helsinki Shipyard: Hybrid Automation for Big Production](https://smooth-robotics.com/cobot-welding-helsinki-shipyard/): A 160-year-old shipyard, one hybrid cobot, two processes. See how Helsinki Shipyard automated welding and plasma cutting for piping and prefabricated parts, and had first production parts running within an hour of delivery.
- [Collaborative Robots and Sustainability: Reducing Waste in Welding Operations](https://smooth-robotics.com/cobots-sustainability-in-welding-operations/): Sustainability is often discussed as a strategic goal in modern manufacturing. However, for many production teams, eco-efficient production becomes meaningful when it translates into less waste, fewer mistakes, and more efficient processes.
- [Innovating Railway Manufacturing with SmoothTool Cobot Welder](https://smooth-robotics.com/cobot-welder-in-railway-manufacturing/): Peverk Oy introduced cobot welding with SmoothTool to handle demanding railway components. Production batches that once took two weeks to weld can now be completed in about one week, improving efficiency and freeing up capacity for new development.
- [SmoothTool Keeps Welding Expertise Alive at Breman Machinery](https://smooth-robotics.com/smoothtool-keeps-welding-expertise-at-breman/): At Breman Machinery in the Netherlands, craftsmanship and innovation go hand in hand.
After years of manual welding, Jacky, a seasoned welder, struggled with shoulder pain that made welding impossible. But with a Cobot powered by SmoothTool, he’s back at the workstation, producing cleaner, longer, and more consistent welds than ever before.
- [HJHansen Recycling Group Explores Cobot Welding for Hardfacing](https://smooth-robotics.com/hjhansen-explores-cobot-welding-for-hardfacing/): At HJHansen Recycling Group, heavy machinery is essential for handling large volumes of iron and scrap metal. Central to this operation are the company’s powerful grabs, which lift, move, and transport scrap across Denmark and to international destinations. Over time, however, the grab blades face extreme wear and tear. To keep operations running efficiently, HJHansen’s team spends significant time reinforcing these blades with hardfacing coatings.
- [Feature Spotlight: Seam Tracking](https://smooth-robotics.com/seam-tracking-in-smoothtool/): Real-Time Path Correction with Through Arc Seam Tracking (TAST)
- [Universal Robots Unveils UR8 Long at FABTECH 2025: A Game-Changer for Welding Automation](https://smooth-robotics.com/universal-robots-unveils-ur8-long-cobot/): Chicago, IL – September 8, 2025 — At this year’s FABTECH trade show in Chicago, Universal Robots (UR) has officially launched the UR8 Long, a new collaborative robot (cobot) designed with welding applications in mind. With a 1750 mm reach and 8 kg payload, the UR8 Long offers a unique combination of extended reach, compact footprint, and precision motion control, making it ideal for tasks such as welding, pick-and-place, and quality inspection 
- [The Best Cobots for Welding – 2026 Comparison](https://smooth-robotics.com/the-best-cobots-for-welding/): Collaborative robots (cobots) are increasingly becoming a go-to solution for welding tasks, offering flexibility, safety, and a faster return on investment than many traditional automation options. In welding applications, ease of programming, software capabilities, and ecosystem support can make all the difference.
- [Feature Spotlight: Angle System](https://smooth-robotics.com/the-angle-system/): The Angle System in SmoothTool is a powerful tool that lets you define the work and travel angles of the welding torch for your welds—ensuring optimal arc control, penetration, and bead shape.
- [Feature Spotlight: Stitch](https://smooth-robotics.com/the-stitch-feature/): Stitch welding is a technique where a series of short welds are spaced out with deliberate gaps—for example, 3 cm of weld followed by 3 cm of air. This method reduces heat input into the workpiece, helping to minimize distortion and shrinkage, while also decreasing the size of the Heat Affected Zone (HAZ).
- [Feature Spotlight: Offset](https://smooth-robotics.com/the-offset-feature/): The Offset feature in SmoothTool allows you to easily duplicate and relocate parts of your welding program. Whether you're welding multiple identical components in one setup or shifting your program to a new position on the workpiece or jig, Offset gives you the tools to do it precisely and efficiently.
- [Feature Spotlight: Tacking](https://smooth-robotics.com/the-tacking-feature/): Tacking is a preparatory welding step used to temporarily hold parts in place before the full weld is performed. In traditional workflows, this task is typically done manually to ensure the workpieces stay aligned throughout the welding process.
- [Feature Spotlight: Multipass](https://smooth-robotics.com/the-multipass-feature/): The Multipass feature in SmoothTool makes it easy to create complex, layered welds—whether you’re filling deep grooves, building up material, or meeting specific joint strength requirements. Once you’ve taught your base pass, SmoothTool can 1-click-generate the additional passes you need, with full control over angles, parameters, timing, and layout.
- [Feature Spotlight: Surfacing](https://smooth-robotics.com/the-surfacing-feature/): The Surfacing feature in SmoothTool is designed to automate one of the most physically demanding and repetitive welding tasks: cladding and hardfacing. Whether you’re applying a corrosion-resistant layer or building up worn parts to extend their life, Surfacing helps you program these complex welding patterns with ease—directly from the teach pendant.
- [Feature Spotlight: Weaving](https://smooth-robotics.com/the-weaving-feature/): Weaving in SmoothTool allows you to apply dynamic side-to-side motion to your welds, creating stronger, wider, and more consistent beads—especially useful for filling gaps or improving weld penetration. With just one click, you can apply weaving to your entire weld or fine-tune it for specific segments of the weld path.
- [Feature Spotlight: The 3D Universe](https://smooth-robotics.com/the-3d-universe/): The 3D Universe in SmoothTool is a powerful visualization and interaction tool that gives you a clear, three-dimensional overview of your welding program. Whether you're setting up a single weld path or working on a complex multi-pass job, the 3D Universe lets you see your robot’s path in context.
- [Feature Spotlight: Touch Sense](https://smooth-robotics.com/touch-sense-feature/): Touch Sense in SmoothTool is a smart, automated offset feature that helps your robot locate the actual position of your weld piece before starting the weld. It compensates for variations in placement or orientation—ensuring your welds are always accurate, even when parts aren’t perfectly aligned.
- [Feature Spotlight: Profile System](https://smooth-robotics.com/profile-system/): The Weld Profile system in SmoothTool is designed to eliminate repetitive setup tasks and ensure consistent welding performance across jobs, operators, and shifts.
- [SmoothTool: Flexible Power Source Integration for Cobot Welding](https://smooth-robotics.com/flexible-power-source-integration/): In cobot welding, flexibility, efficiency, and precision are essential. SmoothTool, our welding package built specifically for Universal Robots, stands out by offering something many systems don't: broad compatibility with a wide range of welding power sources.
- [Solving the Welder Shortage with Cobot Automation](https://smooth-robotics.com/solving-welder-shortage-with-cobot-automation/): While the benefits of cobot welding for addressing welder shortage solutions are clear, successful implementation requires a strategic approach. Here's how manufacturers can effectively deploy cobot welding solutions to supplement their welding workforce:
- [SLM Welding School Trains the Next Generation with Cobot Welding](https://smooth-robotics.com/slm-welding-school-case-story/): At Schweisstechnische Lehranstalt Magdeburg GmbH (SLM) in Germany, the mission is clear: prepare future welders not only for today's challenges but for tomorrow's technologies. To meet this goal, SLM has integrated cobot welding with SmoothTool and Universal Robots into their training programs—offering students a hands-on introduction to automation that’s as intuitive as it is effective.
- [The Ultimate Guide to Cobot Welding: Everything You Need to Know](https://smooth-robotics.com/ultimate-guide-to-cobot-welding/): The welding industry is facing a growing challenge: a severe shortage of skilled welders. In the U.S., the American Welding Society (AWS) estimates that 320,500 new welding professionals will be needed by 2029, while more than 157,000 welders are approaching retirement. The situation is just as critical in Europe, where the European Welding Federation (EWF) reports a shortage of around 300,000 qualified welders.
- [Transforming Welding Education at New College Lanarkshire](https://smooth-robotics.com/transforming-welding-education-in-scotland/): New College Lanarkshire, located in Motherwell, Scotland, is at the forefront of welding education. Through their Smart Hub initiative, the college is incorporating cutting-edge technology to equip students with the skills needed in modern fabrication. One of their latest advancements is the integration of cobot welding, powered by SmoothTool from Smooth Robotics.
- [3 Weeks to Success: A Taiwanese Company’s Automation Breakthrough](https://smooth-robotics.com/taiwanese-automation-breakthrough/): Shun Fu Enterprise, a family-owned welding business in Changhua City, Taiwan, faced a common yet critical challenge: a persistent shortage of skilled welders.
- [Cladding Explained: Understanding Its Role and Applications](https://smooth-robotics.com/cladding-explained/): What is cladding?
Think of cladding like putting a protective coat on a metal surface, but instead of paint, we’re using another metal with special properties.
- [Hardfacing in Welding: Process, Wire Types & Applications](https://smooth-robotics.com/hardfacing-in-welding/): What is hardfacing?
Hardfacing is a technique used to make metal surfaces stronger and more resistant to wear and tear. It involves applying a layer of a harder, more durable material on top of a softer metal.
- [How a Cobot Welder Cut Production Time by 47% at Alusteel](https://smooth-robotics.com/cobot-welder-at-alusteel/): Cobots are the future at Danish Alusteel where the large industrial welding robot is well on its way to being shut down. Skilled welders are in short supply so why not let them use their knowledge to instruct the robots?
- [SmoothTool Transforms Welding Process for Californian Machine Shop](https://smooth-robotics.com/smoothtool-transforms-welding-process/): "The Smooth Robotics Software has hands down been epic in quick programming. I have found that if we have to weld more than 12” in length, it's more effective to use the robot. Even for just 1 part. This is a game changer."
- [Swedish Company Boosts Productivity with Welding Cobot](https://smooth-robotics.com/cobot-welder-helps-swedish-company/): “We get a better working environment and less stress as the welder does not have to sit for long hours near the welding fumes and the heat, and at the same time profitability increases."
- [SmoothTool – The no-code cobot welding solution for Universal Robots (Video post)](https://smooth-robotics.com/smoothtool-the-no-code-cobot-welding-solution-for-universal-robots/): Discover the power of SmoothTool, the ultimate cobot welding solution for Universal Robots.
- [Maximizing Efficiency: Unleashing the Power of Cobots in MIG Welding](https://smooth-robotics.com/maximizing-efficiency-with-cobots-mig-welding/): The realm of manufacturing is witnessing a significant transformation with the integration of collaborative robots, or cobots, into various processes. In our pursuit of efficiency, we embarked on a mission to explore the speed advantages offered by cobots in MIG welding.
- [Attract Young Generation with Welding Cobots](https://smooth-robotics.com/attract-young-generation-with-welding-cobots/): Welding, an age-old craft that forms the foundation of structural stability, stands at the edge of an evolution. Join us as we explore the future of welding in this blog post, where we take a closer look into the way welding cobots are reshaping the industry.
- [Selecting the Right Robotic Welding System for Your Business](https://smooth-robotics.com/robotic-welding-systems/): If you are looking for a way to improve your welding productivity, quality and efficiency, you might be considering investing in a robotic welding system. But how do you choose the best one for your specific needs? In this blog post, we will guide you through some of the key factors to consider when selecting a robotic welding system for your business.
- [Elevate Your Multipass Welding with SmoothTool](https://smooth-robotics.com/advanced-multipass-welding-with-smoothtool/): In the multipass welding, weld bead depth-to-width ratio is a significant factor; narrower and deeper penetration welds can lead to higher transverse stresses during cooling compared to those with a suitable depth-to-width ratio where stresses are radially dispersed from the weld. It's worth noting that the number of passes is generally influenced by the thickness of the material being welded – the rule of thumb being, the thicker the material, the more passes it necessitates.
- [Cobots as a welder’s new tool: Who can benefit from cobot welding?](https://smooth-robotics.com/cobots-as-a-welders-tool/): Let’s start with 3 quick questions…
- [5 Top Benefits of Retrofitting: Automation with Your Existing Welding Power Source](https://smooth-robotics.com/automate-with-existing-manual-welding-power-source/): Costs of robotic welding power sources are huge! Right...? And cost is the main barrier of entry for welding automation. It is too expensive for small companies to get started with robotic welding. The capital expenditure for a robotic welding cell is simply too large for the current budget and besides, robot welding only makes sense for large companies with big batch sizes… But is that true?
- [Optimize Your Cobot Welding System: 4 Must-Know Insights for a Profitable Investment](https://smooth-robotics.com/4-must-know-tips-for-cobot-welding-system/): A cobot welding system is a comprehensive solution that integrates cobots into the welding process, aimed at boosting efficiency, productivity, and quality. Due to recent labor shortages in areas requiring skills such as welding, many industries have considered transitioning to automation systems.
- [Get Your Weave On: A Comprehensive Guide to Weaving in Welding](https://smooth-robotics.com/weaving-in-welding/): Discover the art of weaving in welding with this comprehensive guide, covering essential techniques, patterns, and applications to improve weld quality and efficiency. Master weaving in welding!
- [Top 6 benefits of robotic welding](https://smooth-robotics.com/benefits-of-robotic-welding/): Robotic welding is the automated process of welding that can enable many benefits to a business that integrates one or many of them in their production process. The welding process of a robotic welder makes use of a robot to perform the weld. A robotic welding system can have the ability to do several different types of welds if the equipment is available and compatible.
- [Why Cobot Welding Improves Safety and Consistency in Modern Manufacturing](https://smooth-robotics.com/welding-cobots-improve-safety/): The welding cobot will produce the same amount of output over time. Unlike humans, whose productivity drops over time, cobots will continue to work at a constant level if they are connected to a power source and programmed. It will perform the same amount of work according to what has been programmed for the task, regardless of how long it runs or how difficult it is.

## Pages
- [SmoothCut](https://smooth-robotics.com/smoothcut/): SmoothCut brings easy, precise plasma cutting to your cobot, built on the same programming flange and easy teaching as SmoothTool. Bevels, shapes, and consistent cut quality, every time.
- [ENTDECKEN SMOOTHTOOL](https://smooth-robotics.com/de/): Smooth Robotics
- [ROI Calculator](https://smooth-robotics.com/roi-calculator/): See how much manual welding is really costing you — and how fast a cobot can pay for itself
- [RetroFit Kit – Product Page](https://smooth-robotics.com/retrofit-kit-product-page/): Smooth Robotics
- [Events](https://smooth-robotics.com/upcoming-events/): The Next Generation of Welding Automation Live in Action
- [Articles](https://smooth-robotics.com/articles/): Collaborative robots (cobots) are increasingly becoming a go-to solution for welding tasks, offering flexibility, safety, and a faster return on investment than many traditional automation options. In welding applications, ease of programming, software capabilities, and ecosystem support can make all the difference.
- [Case Stories](https://smooth-robotics.com/case-stories/): Fu Zhuan Steel cut laser welding training time from over a month to just 1–2 days by pairing the UR12e cobot with SmoothTool. Less complexity, more flexibility, and a workforce that can keep up with demand.
- [SmoothTool Product Page](https://smooth-robotics.com/smoothtool-product-page/): SmoothTool is the ultimate welding automation solution, designed to streamline tasks and boost efficiency. Developed for Universal Robots, it simplifies complex welding processes, allowing you to focus on delivering precise, high-quality welds. Its seamless integration empowers welders with advanced features, making the welding experience intuitive and hassle-free. Whether you're an experienced welder or new to automation, SmoothTool elevates your productivity with ease.
- [Home](https://smooth-robotics.com/): Smooth Robotics
- [Power Source Integrations](https://smooth-robotics.com/power-source-integrations/): SmoothTool comes with a list of plug-and-produce-ready power source integrations. Beside these, I/O and callback functions can be used to integrate with all other power sources.
- [General Terms and Conditions](https://smooth-robotics.com/general-terms-and-conditions/): No orders for products or services of Seller shall be binding upon the Seller unless accepted in writing by an authorized official. Any such order shall be subject to these terms and conditions of sale and acceptance of an order by the Seller shall be expressly conditioned on assent to such terms and conditions. No modifications to these terms and conditions or other conditions will be recognized by Seller unless specifically agreed to in writing and failure of Seller to object to provisions contained in any purchase order or other communications from a Buyer shall not be construed as a waiver of these conditions nor an acceptance of any such provisions. Receipt of Purchase Order from Buyer for products and services contained herein represents acceptance of these terms and conditions. No order accepted by Seller may be altered or modified by the Buyer unless agreed to in writing by the Seller; and no such order may be canceled or terminated at any time after receipt of such order in writing by Seller. No assignment or delegation by the Buyer shall be binding on the Seller without Seller’s consent.
- [Distributors](https://smooth-robotics.com/partners/): Global Reach, Local Expertise - Trusted Distributors Worldwide
- [Contact](https://smooth-robotics.com/contact/): We're Here to Support Your Automation Journey
- [About](https://smooth-robotics.com/about/):   Leaders in Cobot Welding Solutions
- [Privacy Policy](https://smooth-robotics.com/privacy-policy/): Our website address is: https://smooth-robotics.com.

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# Smooth Robotics

Smooth Robotics is a Danish robotics software company developing intuitive automation software for collaborative robot welding and plasma cutting. The company's mission is to make robotic automation accessible by reducing programming complexity and enabling manufacturers to automate production without extensive robotics expertise.

## Products

### SmoothTool

SmoothTool is an advanced welding software platform for Universal Robots collaborative robots. It enables users to quickly program robotic welding applications through an intuitive interface without traditional robot programming.

Key capabilities include:
- Multi-pass welding
- Weaving patterns
- Touch sensing
- Through-arc seam tracking
- External axis support for positioners and rotary tables
- Weld parameter management
- Fast path teaching and editing
- Support for complex weld geometries

SmoothTool integrates with major welding power source manufacturers including Fronius, ESAB, Kemppi, Miller, Lincoln Electric, Lorch, OTC Daihen, Megmeet and other industrial welding systems.

### SmoothCut

SmoothCut is a robotic plasma cutting software solution developed in collaboration with Hypertherm. It allows users to quickly create robotic cutting programs using either predefined 2D shapes or free-teach programming for 2D and 3D cutting applications.

Key capabilities include:
- 2D and 3D free-teach programming
- Bevel cutting
- Automatic cut parameter selection based on Hypertherm cut charts
- Simple programming without CAD/CAM expertise
- Fast deployment on collaborative robots

## Industries

Smooth Robotics solutions are used in industries including:
- Metal fabrication
- Structural steel
- Heavy equipment
- Agricultural machinery
- Shipbuilding
- General manufacturing
- OEM machine builders

## Technologies

Relevant topics and technologies include:
- Collaborative robot welding
- Cobot welding software
- Robotic welding automation
- Robotic plasma cutting
- Universal Robots
- Hypertherm plasma cutting
- Seam tracking
- Touch sensing
- Multi-pass welding
- External axis synchronization
- Welding process optimization
- Manufacturing automation

## Company

Headquarters: Odense, Denmark

Website: https://smooth-robotics.com

Smooth Robotics develops software that simplifies robotic welding and plasma cutting, helping manufacturers improve productivity, quality, repeatability and ease of automation while reducing programming time.